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Cabinet Arrangement
The PC S-9561 doubly fed converter system is especially designed for doubly fed wind power turbines. It consists of a grid interconnection/control cabinet (1200mm*800mm*2200mm, protection class is IP54), and power module cabinet (1200mm*800mm*2200mm, protection class is IP23).
The grid interconnection/control system is divided into two isolated cabinets, which are the control cabinet and the grid interconnection cabinet. The control cabinet is composed of controller, UPS, low voltage circuit breakers, protection devices and wiring terminals, etc. The grid interconnection cabinet incorporates a distribution transformer, main circuit breaker, grid interconnection contactor, grid side contactor, main fuse, and pre-charging resistor, etc.
The power module cabinet is the main part for accomplishing current conversion. In addition, there are three power units at both grid and generator sides. Each integrate IGBT, drive board, radiator, DC capacitor, absorption capacity, temperature measuring resistor, etc. The power module cabinet also includes laminated busbar, grid side reactor, bridge arm side reactor, generator side reactor, grid side and generator side filtering resistor and capacitor, large and small fans, heater, etc.
Primary Part
The primary part of the converter system consists of power modules, filtering system, temperature control system, pre-charging system, LVRT (Low Voltage Ride Through) unit and distribution system, etc.
The power module is composed of IGBT and its drive, protection, heat dissipation accessories. In one converter system, it includes six groups of power modules, which are connected by the laminated DC busbar.
The filtering system consists of grid-side LCL filter and generator-side du/dt filter. The grid-side LCL filter can effectively filter high frequency harmonics from converter to grid. The du/dt filter, together with the choking reactor generator side, can suppress the voltage peak and fast transient voltage of rotor insulating components.
The temperature control system adjusts the temperature inside the cabinet is during the normal range by heating and cooling, the heating is performed by the heater inside the cabinet and the cooling is performed by the fan cooling system.
The pre-charging system is used to raise the DC voltage of DC capacitor to certain amplitude before the startup of the converter. Thereby, it can reduce the current impulse during converter startup.
The LVRT unit can protect the power semiconductor devices at generator side in case of operation fault, line fault, or rotor overvoltage. And by the LVRT unit, the converter system can supply current to the grid even in the case of grid fault, thus achieving low voltage ride through.
The power distribution system provides uninterrupted power supply for each active device of the converter.
Control and Protection System
The control and protection system is the brain of the doubly fed converter system, it significantly influences the convertor’s performance. The control and protection system mainly performs the following functions:
Control functions: grid-side control, generator-side control and LVRT control.
Protection functions: overcurrent protection of grid-side and generator-side converter, undervoltage and overvoltage protection of grid-side and generator-side converter, negative sequence overcurrent protection of grid-side and generator-side converter, undervoltage and overvoltage protection of DC busbar, overtemperature protection of grid-side and generator-side converter, generator overspeed protection.